Road Safety & Highway Barriers · Manufacturer Direct
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W Beam Crash Barriers are widely used roadside safety systems designed to prevent vehicles from leaving the roadway and to minimize the severity of accidents. Featuring a two-wave corrugated profile, W beam barriers efficiently absorb and dissipate impact energy while redirecting errant vehicles back onto the carriageway. Manufactured in accordance with the Ministry of Road Transport & Highways (MORTH) specifications and relevant IRC standards, these barriers are extensively installed on national highways, expressways, bridges, medians, flyovers, embankments and hazardous road sections. The system comprises galvanized W beam rails, steel posts, spacer blocks, fasteners and terminal sections engineered to provide superior strength and impact resistance. Fabricated from high-strength steel and protected with hot-dip galvanization, W beam crash barriers offer excellent corrosion resistance and durability under diverse climatic conditions. All components are manufactured in compliance with MORTH Section 800, IRC:SP:84 and IRC:119 standards, ensuring dependable performance and enhanced road safety across infrastructure projects throughout India.
Roll-forming lines, post fabrication and 550 g/m2 galvanising in-house: as the direct manufacturer, Auroguard Private Limited controls every stage — steel intake with mill test certificates, profile forming to MoRTH geometry, and dimensional QC before dispatch.
Technical Specifications
| Specification | Value |
|---|---|
| System Type | W Beam Crash Barrier |
| Barrier Profile | Two Wave Beam |
| Applicable Standards | MORTH Specifications (5th Revision), IRC:SP:84, IRC:119, MORTH Section 800 |
| Containment Level | W1, W2, W3, W4 |
| Impact Severity Level | A / B |
| Beam Material | High Strength Steel |
| Steel Grade | IS 2062 / IS 5986 |
| Galvanisation | Hot Dip Galvanised |
| Zinc Coating | Minimum 550 g/m² |
| Rail Thickness | 2.67 mm / 3.00 mm |
| Beam Length | 4318 mm |
| Beam Width | 311 mm |
| Beam Depth | 85 mm |
| Post Section | ISMC 100 / ISMC 125 / ISMC 150 |
| Post Spacing | 2.00 m (Typical) |
| Spacer Type | C Spacer / U Spacer / Sigma Spacer |
| Fasteners Grade | IS 1367 / IS 5374 Grade 4.6 / 5.6 |
| End Treatment | Flared End / Tangent End / Anchored End |
| Corrosion Protection | Hot Dip Galvanised Finish |
| Application Areas | Highways, Expressways, Bridges, Medians, Flyovers, Curves and Embankments |
| Testing Standard | Full Scale Crash Tested as per IRC and MORTH requirements |
| Country of Manufacture | India |
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FAQ
Auroguard Private Limited (brand: Metal Beam Barriers) manufactures W Beam Crash Barrier and sells it factory-direct to NHAI, MoRTH, PWD, EPC contractors and industrial buyers across India — no trading layer, no dealer margin.
Yes. Auroguard Private Limited manufactures W Beam Crash Barrier on its own roll-forming and fabrication lines with hot-dip galvanising to 550 g/m2, and supplies it factory-direct — you buy from the manufacturer, not a trader.
Yes. W Beam Crash Barrier is manufactured to IRC:119, MoRTH Section 800 and the applicable IS specifications, hot-dip galvanised, with material test certificates and tender documentation provided on request.
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