Road Safety & Highway Barriers
MORTH-compliant W beam crash barrier systems manufactured for highways, bridges, medians and expressways. Fabricated from high-strength steel with hot-dip galvanised coating for reliable vehicle containment and long service life.
W Beam Crash Barriers are widely used roadside safety systems designed to prevent vehicles from leaving the roadway and to minimize the severity of accidents. Featuring a two-wave corrugated profile, W beam barriers efficiently absorb and dissipate impact energy while redirecting errant vehicles back onto the carriageway. Manufactured in accordance with the Ministry of Road Transport & Highways (MORTH) specifications and relevant IRC standards, these barriers are extensively installed on national highways, expressways, bridges, medians, flyovers, embankments and hazardous road sections. The system comprises galvanized W beam rails, steel posts, spacer blocks, fasteners and terminal sections engineered to provide superior strength and impact resistance. Fabricated from high-strength steel and protected with hot-dip galvanization, W beam crash barriers offer excellent corrosion resistance and durability under diverse climatic conditions. All components are manufactured in compliance with MORTH Section 800, IRC:SP:84 and IRC:119 standards, ensuring dependable performance and enhanced road safety across infrastructure projects throughout India.
Technical Specifications
| Specification | Value |
|---|---|
| System Type | W Beam Crash Barrier |
| Barrier Profile | Two Wave Beam |
| Applicable Standards | MORTH Specifications (5th Revision), IRC:SP:84, IRC:119, MORTH Section 800 |
| Containment Level | W1, W2, W3, W4 |
| Impact Severity Level | A / B |
| Beam Material | High Strength Steel |
| Steel Grade | IS 2062 / IS 5986 |
| Galvanisation | Hot Dip Galvanised |
| Zinc Coating | Minimum 550 g/m² |
| Rail Thickness | 2.67 mm / 3.00 mm |
| Beam Length | 4318 mm |
| Beam Width | 311 mm |
| Beam Depth | 85 mm |
| Post Section | ISMC 100 / ISMC 125 / ISMC 150 |
| Post Spacing | 2.00 m (Typical) |
| Spacer Type | C Spacer / U Spacer / Sigma Spacer |
| Fasteners Grade | IS 1367 / IS 5374 Grade 4.6 / 5.6 |
| End Treatment | Flared End / Tangent End / Anchored End |
| Corrosion Protection | Hot Dip Galvanised Finish |
| Application Areas | Highways, Expressways, Bridges, Medians, Flyovers, Curves and Embankments |
| Testing Standard | Full Scale Crash Tested as per IRC and MORTH requirements |
| Country of Manufacture | India |
Applications
Standards & Compliance
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FAQ
Yes. Auroguard Private Limited (brand: Metal Beam Barriers) manufactures W Beam Crash Barrier and supplies it factory-direct to NHAI, MoRTH, PWD, EPC contractors and industrial buyers across India — no middlemen.
W Beam Crash Barrier is manufactured to the applicable IRC:119, MoRTH Section 800, IS:2062 (steel) specifications. Test certificates and tender documentation are provided on request.
Yes. We regularly handle bulk and tender-quantity orders of W Beam Crash Barrier for national highways, state highways, smart-city programs and EPC infrastructure works, with pan-India dispatch.
Share your BOQ, quantity and destination by phone (+91 90510 39176), WhatsApp or the enquiry form. You deal directly with the engineering desk that quotes, manufactures and ships.
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