Road Safety & Highway Barriers · Manufacturer Direct
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Manufacturer-Direct Supply
Metal Beam Crash Barrier systems are designed to improve road safety by preventing vehicles from leaving the carriageway and reducing the severity of accidents. Manufactured in accordance with the Ministry of Road Transport & Highways (MORTH) specifications and IRC guidelines, these barriers are widely installed on national highways, expressways, bridges, medians, flyovers, embankments and critical roadside sections. The system comprises galvanised steel beam rails, steel posts, spacer blocks, fasteners and terminal sections engineered to absorb and redirect vehicular impact energy safely. Available in W Beam and Thrie Beam configurations, the barriers can be supplied in multiple containment levels to suit varying traffic and site requirements. All components are manufactured from high-strength steel and are hot-dip galvanised to provide superior corrosion resistance and long service life under Indian climatic conditions. The barrier systems comply with IRC:SP:84, IRC:119 and MORTH Section 800 requirements and are suitable for high-speed corridors and infrastructure projects across India.
In-house roll-forming, press fabrication and hot-dip galvanising: as the direct manufacturer, Auroguard Private Limited controls every stage — steel intake with mill test certificates, profile forming to MoRTH geometry, and dimensional QC before dispatch.
Technical Specifications
| Specification | Value |
|---|---|
| System Type | Metal Beam Crash Barrier |
| Variants | W Beam Barrier / Thrie Beam Barrier |
| Applicable Standards | MORTH Specifications (5th Revision), IRC:SP:84, IRC:119, MORTH Section 800 |
| Containment Level | W1, W2, W3, W4, W5 |
| Impact Severity Level | A / B |
| Beam Material | High Strength Steel |
| Steel Grade | IS 2062 / IS 5986 |
| Galvanisation | Hot Dip Galvanised |
| Zinc Coating | Minimum 550 g/m² |
| Rail Thickness | 2.67 mm / 3.00 mm |
| W Beam Size | 4318 mm × 311 mm × 85 mm |
| Thrie Beam Size | 4318 mm × 506 mm × 85 mm |
| Post Section | ISMC 100 / ISMC 125 / ISMC 150 |
| Post Spacing | 2.00 m (Typical) |
| Spacer Type | C Spacer / U Spacer / Sigma Spacer |
| Fasteners Grade | IS 1367 / IS 5374 Grade 4.6 / 5.6 |
| End Treatment | Flared End / Turn Down / Anchored End |
| Corrosion Protection | Hot Dip Galvanised Finish |
| Application Areas | Highways, Expressways, Bridges, Medians, Flyovers, Curves, Embankments |
| Testing Standard | Full Scale Crash Tested as per IRC and MORTH requirements |
| Country of Manufacture | India |
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FAQ
Auroguard Private Limited (brand: Metal Beam Barriers) manufactures Metal Beam Crash Barrier and sells it factory-direct to NHAI, MoRTH, PWD, EPC contractors and industrial buyers across India — no trading layer, no dealer margin.
Yes. Auroguard Private Limited manufactures Metal Beam Crash Barrier on its own roll-forming and fabrication lines with hot-dip galvanising to 550 g/m2, and supplies it factory-direct — you buy from the manufacturer, not a trader.
Yes. Metal Beam Crash Barrier is manufactured to IRC:119, MoRTH Section 800 and the applicable IS specifications, hot-dip galvanised, with material test certificates and tender documentation provided on request.
Share your BOQ, quantity and destination by phone (+91 90510 39176), WhatsApp or the enquiry form. You deal directly with the engineering desk that quotes, manufactures and ships.
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View manufacturer pageQuantity, containment class and destination — our desk responds directly with factory pricing.
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