Road Safety & Highway Barriers
Highway crash barrier systems designed and manufactured as per MORTH and IRC specifications for highways, expressways, bridges and medians. Available in W Beam and Thrie Beam configurations with hot-dip galvanised finish for maximum durability and road safety.
Highway Crash Barriers are essential roadside safety systems engineered to contain and redirect errant vehicles, thereby reducing the severity of accidents and enhancing highway safety. Manufactured in accordance with the Ministry of Road Transport & Highways (MORTH) specifications and relevant IRC standards, these barriers are widely deployed on national highways, expressways, bridges, flyovers, medians, embankments and hazardous road sections. The system consists of galvanised steel beam rails, posts, spacer blocks, fasteners and end terminals designed to absorb impact energy and safely guide vehicles back onto the roadway. Highway crash barriers are available in W Beam and Thrie Beam variants with multiple containment levels to suit different traffic and site requirements. Fabricated from high-strength steel and protected with hot-dip galvanising, the barriers offer excellent corrosion resistance and long service life under diverse environmental conditions. Every component is manufactured to comply with MORTH Section 800, IRC:SP:84 and IRC:119 requirements, ensuring dependable performance on critical infrastructure projects across India.
Technical Specifications
| Specification | Value |
|---|---|
| System Type | Highway Crash Barrier |
| Variants | W Beam Barrier / Thrie Beam Barrier |
| Applicable Standards | MORTH Specifications (5th Revision), IRC:SP:84, IRC:119, MORTH Section 800 |
| Containment Level | W1, W2, W3, W4, W5 |
| Impact Severity Level | A / B |
| Beam Material | High Strength Steel |
| Steel Grade | IS 2062 / IS 5986 |
| Galvanisation | Hot Dip Galvanised |
| Zinc Coating | Minimum 550 g/m² |
| Rail Thickness | 2.67 mm / 3.00 mm |
| W Beam Size | 4318 mm × 311 mm × 85 mm |
| Thrie Beam Size | 4318 mm × 506 mm × 85 mm |
| Post Section | ISMC 100 / ISMC 125 / ISMC 150 |
| Post Spacing | 2.00 m (Typical) |
| Spacer Type | C Spacer / U Spacer / Sigma Spacer |
| Fasteners Grade | IS 1367 / IS 5374 Grade 4.6 / 5.6 |
| End Treatment | Flared End / Tangent End / Anchored End |
| Corrosion Protection | Hot Dip Galvanised Finish |
| Application Areas | Highways, Expressways, Bridges, Medians, Flyovers, Curves and Embankments |
| Testing Standard | Full Scale Crash Tested as per IRC and MORTH requirements |
| Country of Manufacture | India |
Applications
Standards & Compliance
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FAQ
Yes. Auroguard Private Limited (brand: Metal Beam Barriers) manufactures Highway Crash Barrier and supplies it factory-direct to NHAI, MoRTH, PWD, EPC contractors and industrial buyers across India — no middlemen.
Highway Crash Barrier is manufactured to the applicable IRC:119, MoRTH Section 800, IS:2062 (steel) specifications. Test certificates and tender documentation are provided on request.
Yes. We regularly handle bulk and tender-quantity orders of Highway Crash Barrier for national highways, state highways, smart-city programs and EPC infrastructure works, with pan-India dispatch.
Share your BOQ, quantity and destination by phone (+91 90510 39176), WhatsApp or the enquiry form. You deal directly with the engineering desk that quotes, manufactures and ships.
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